Inline Belt Drive Fans – Canada Fans Industrial Blowers & Fans

Industrial Fans & Noise

The important factor to consider is the fan’s blade pass frequency, which is a pure tone produced when the blades of the fan wheel (impeller) rotate past the housing cut-off sheet in centrifugal fans, or the turning vanes, in axial fans. The blade pass frequency is calculated by multiplying the number of blades times the rotating speed in revolutions per minute. If this frequency matches the natural frequency of the ductwork, it can excite the ductwork, which can cause it to resonate, thereby increasing the noise level. Because of this possible increase in sound, and because certain pure tones are irritating to people, the sound output of the blade pass frequency should be investigated when sound reduction is desired. The next factor to consider is the fan design. Generally a fan operating at peak mechanical efficiency will produce less noise, because high efficiencies result from minimal air turbulence within the fan.

The sound generated by some fans can be a potential hazard to personnel in close proximity to the fan, and the sound can be transmitted, via the ductwork connected to the fan, to all areas serviced by the fan. Because of these concerns, fan manufacturers publish sound ratings for their products to serve as a guide for selecting fans to meet sound specifications, and to assist acoustical consultants in predicting the total noise levels in specific environments. This article provides basic information to help understand fan sound ratings and how to apply them. Like any mechanical device, fans generate sound, which emanates naturally from the turbulence of moving air, the mechanics of moving parts of the fan, and from vibration.

Air turbulence within the fan increases the sound coming from the air movement. The noise resulting from air turbulence is a major factor in the sound levels of a fan in a specific application. Further, duct work can transmit this turbulent noise to all areas serviced by the fan. Factors contributing to air turbulence include the resistance to flow, flow separation along fan surfaces, and shock related to abrupt changes in the direction of airflow, pressure, or velocity. A lower noise level can be achieved by reducing air turbulence. This can be done by considering several factors related to air movement when selecting fans.

Industrial Centrifugal Fans Design

There are four basic centrifugal fan wheel designs – forward curved, backwardly inclined, radial, and radial tip – and a variety of axial flow wheel designs. Each wheel design has unique sound characteristics due to the way they handle air, and the efficiencies they can achieve. Fan speed does not always determine which fan will be quieter. For example, centrifugal fans have higher amplitudes at lower frequencies, while axial fans exhibit higher amplitudes at the higher frequencies. The amplitude of the blade pass frequency on an axial fan is higher and more pronounced than on backwardly-inclined fans, and commonly will have amplitude peaks at multiples of this frequency.

Backward Inclined Fans

Of the four centrifugal designs, the backwardly inclined fans are the most efficient, and therefore, the quietest. Those with airfoil-shaped blades offer the highest efficiencies, for clean air environments, while those with single-thickness blades can be used in applications where light dust or moisture is present, although the efficiencies are somewhat lower.

Axial & Vaneaxial Industrial Fans

Certain types of axial fans offer the next highest efficiencies. An excellent example is the Vaneaxial fan that uses airfoil shaped blades in an in-line flow design. This fan is used to handle high volumes of clean air at low pressures, which is a typical ventilation application.

Radial Blade Fans

Radial fans are typically low efficiency, open designs for special purpose applications, such as bulk material handling, or exhausting / supplying lower volumes of air at higher pressures. A radial fan will be much louder than a backwardly-inclined fan operating under the same volume and pressure conditions.

Radial Tip Fans

Radial Tip fans, commonly used to handle larger volumes of air that contains particles or material, exhibit sound characteristics similar to the radial fans. The sound spectra of radial and radial tip fans contain amplitude spikes at various frequencies, and a noticeable spike at the blade pass frequency.

Forward Curve Fans

The forward-curved fan design operates at speeds that are much slower than the other fan types, which results in lower noise levels from mechanical operation and vibration. However, because of its modest efficiencies, a forward curved fan may be noisier than a backwardly-inclined fan when operating at comparable volume and pressure. The sound spectrum of the forward-curved fan shows a slower rate of reduction in amplitudes than the other centrifugal types, and because of the large number of blades, the blade pass frequency occurs much later in the spectrum and is not predominant.

Industrial Fan Components

The moving components of the fan – the motor, bearings, and drive – produce sound. This too can be transmitted through the system via the fan structure or shaft, or when these components are in the airstream. Motor sound will vary with speed, enclosure, electrical characteristics, and even the manufacturer. Antifriction bearings can be used to reduce bearing noise, and proper drive selection will reduce the likelihood of belt hop, or slap. Of course, proper maintenance must be employed to keep the moving parts running smoothly, and quietly.

Excessive vibration can significantly add to the overall noise level of an installation. This will occur if the fan or any of its components are not adequately balanced, if the fan is installed on an insufficient foundation, or if the fan is not properly isolated from other system components. For example, it is not uncommon for the fan’s support structure or ductwork to have a natural frequency at the fan’s operating speed or blade pass frequency, either of which can cause the system to resonate at that frequency, increasing the sound levels, and the possibility of damaging the installation. These risks can be eliminated by changing the speed of the fan, installing appropriate isolation, and / or detuning of the fan or affected system components.

dBA is a useful measurement for evaluating the overall noise level at a particular location, but this measurement takes into account all of the sound sources affecting that particular location, which include the sounds from all equipment in the area, natural sounds of the environment, and from other environmental factors. Some of these factors are the current physical properties of the air such as temperature, humidity, and pressure, whether the location is outside or inside, the size and material of the room. All of these affect the sound pressure experienced by the listener, and recorded by the sound level meter.

Published fan sound power ratings and corrections only reflect noise created by air turbulence within the fan. Because of the infinite variables, mechanical noise and vibration noise are impossible to accurately predict, and are not included in the rating.

Additional information can be found at the Northern Fan web site http://northernindustrialsupplycompany.com/products/ventilators.html

Oleg Cthetchel
Air Process Systems Engineer
nis@primus.ca
Northern Fan Co.
http://northernindustrialsupplycompany.com
http://northernindustrialsupplycompany.com/burlington/request6.html

Fans and Blowers Noise Levels

nis@primus.ca

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olegsystems

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Industrial Fans – Types

Different models of fans are available in the market in various unique designs, integrated with the latest technologies and low power consumption facilities. The variety of elegant fans includes integrated gear box and push button switch to suit any decor.Many stylish fans with double ball bearing are available in lots of colors which are integrated with dynamically balanced blade for maximum air delivery.The use of radial blower in the fans helps in moving air perpendicular to the blower axis and provides relatively low flow rates and high pressures.

Types of Blowers & Fans

The wide range of blowers and fans includes non-decorative Ceiling fans, wall mount fans, decorative ceiling fans, single centrifugal blowers, dual centrifugal blowers, radial wheel blowers, cast aluminum blowers, high pressure blowers, belt driven blowers, explosion proof and food safe blowers, high temperature oven circulating fans, industrial fans and also stainless steel and other alloy fans are available in the market. Finest quality, durability and enduring performances of these fans are catching more attention of the market these days. A wide range of axial flow fans is designed to provide efficient trouble free service & reduce the initial and operating cost to minimum. Apart from the fans there are various other products like air blowers, air scrubbers, axial fans, axial flow fans, centrifugal blowers, cyclone seperators, dust collecting equipment, dust collector, exhaust blowers, fan blowers, industrial blowers and many more.

Non-Decorative Ceiling Fans are integrated with the low power consumption facility with double ball bearing for maximum air delivery and available at very reasonable price. Non-Decorative Ceiling Fans are high speed fans, which are available with four blades to provide maximum air delivery and best for all small rooms. Non-Decorative Ceiling Fans has variety of designs and colors available at the best competitive prices. Non-Decorative Ceiling Fans consists of power saving technologies which make it more unique and high monopoly holder in the competitive market.

Wall Mount Fans are available in sleek and stylish look with less noise and delivers maximum air pressure. Wall Mount Fans are integrated with aluminium blade coated which increases its life and also gives an elegant look to your room. Wall Mount Fans are available in many colors like Blue, Red, Brown, Cherry and lots more.

Decorative Ceiling Fans are one of the most demanding ranges of fans in the market. The aluminium body with golden touch offers a unique look and suits any decor. These days, the latest technology of power saving in fans attracts the market and consumers as well.

For additional information please refer to http://www.industrialblowerfan.com/products.html

Susanna Terlitskaia
Industrial Ventilating Engineer
Industrial Blower Fans Company
nis@primus.ca
http://www.industrialblowerfan.com/feedback.html
http://www.industrialblowerfan.com/contact.html

Fan Types

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nis@primus.ca

industrialblowe

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Industrial Exhaust Fans

Exhaust fans can be grouped into two general categories: emergency smoke evacuation and process ventilation. Generally speaking, emergency smoke evacuation fans may never be used, but they must be installed and be capable of exhausting high temperature air and smoke in the event of a fire. In contrast, high temperature process ventilation requires continuous duty exhaust of high temperature air, fumes or particulate. Both application types are uniquely different requiring special construction and system design considerations. In this article, we will examine both types of exhaust applications, looking first at the emergency smoke exhaust category. Since emergency smoke exhaust deals with lifesafety issues, there are governing bodies in place that identify and regulate specific design and performance standards. The administration and organization of the various governing bodies is subject to modification based on the needs of the industry. Currently, four such agencies are Industrial Risk Insurers (IRI), Southern Building Code Congress International, Inc (SBCCI), the National Fire Protection Association (NFPA), and Underwriters Laboratories, Inc. (UL). IRI insures properties all over the world based on an informational manual, which details the construction requirements that belt drive emergency heat and smoke exhausters must meet in order to be covered by IRI.

SBCCI is a not-for-profit organization of government officials from the United States and several foreign governments, which serves a strong leadership role in the delivery of model building codes. The purpose of the NFPA can be summarized into three main categories. First, NFPA promotes the science and improves the methods of fire protection and prevention, electrical safety, and other related safety goals. Secondly, it obtains and circulates information on these subjects. And thirdly, it secures the cooperation of its members and the public in establishing proper safeguards against loss of life and property. The fourth organization is Underwriters Laboratories, Inc.. UL is a non-profit, independent organization that maintains and operates laboratories for examination and testing of devices, systems and materials to determine their relation to life, casualty hazards and crime prevention. UL has three safety standards that apply to emergency smoke exhaust products. UL705 is concerned with the mechanical and electrical construction to insure safe operation. All electrical components (motor, wiring, switches, enclosures, etc.) must be ULlisted. UL793 is concerned with the lifting mechanism for the butterfly dampers and the fusible link. In order for a product to be listed in the UL Directory under ÒPower Ventilators for Smoke Control Systems,Ó it must meet the requirements of both UL705 and UL793. Additionally, UL must witness a full-scale test of a fan operating for the required time at the specified elevated and temperature.

High Temperature Exhaust Fans

So what makes one fan more capable of sustaining higher temperatures than another fan? Each model has a recommended maximum operating temperature based on the construction materials, drive components, and airflow characteristics. The limiting temperature is determined to be the highest temperature that any component of the fan assembly will reach during any operating cycle. Similarly, the maximum operating temperature is typically determined to be the lowest temperature that begins to exceed the capacity of any one component. For example, in some cases the bearings may be the limiting component, while in other cases the fanÕs impeller construction material may be the limiting component. The construction material is perhaps the most obvious element of the fan to consider when dealing with a high-temperature application. In general, aluminum withstands maximum temperatures up to 250 F, standard carbon steel up to 750 F, and 316 stainless steel up to 1000 F. Critical components are many times constructed of ferrous materials to withstand the higher temperatures. If temperatures were to exceed 300 F, for example, aluminum would be eliminated as a construction material option. Other construction considerations include bearing type, drive component selections, means of ventilation and cooling of the drive components, and insulation options.

The most common way of simplifying construction and component specifications to accommodate high temperature applications is to maintain separate categories based on the specified temperature range and time requirements.

Canada Fans has four Heat Option Packages for high temperature operation. Heat Option I construction is designed for continuous operation between 200 F and 500 F. Heat Option II construction meets specifications requiring the fan to exhaust 500 F air for a minimum of four hours in an emergency smoke removal situation per IRI requirements. Heat Option III construction meets the specifications requiring the fan to exhaust 1000 F air for a minimum of 15 minutes in an emergency smoke removal situation per SBCCI. This construction also surpasses the IRI requirements for 500 F for a minimum of four hours. Heat Option IV construction meets specifications for UL Listed ÒPower Ventilators for Smoke Control Systems. This includes the IRI requirement of 500 F for a minimum of four hours, the SBCCI requirements of 1000 F for a minimum of 15 minutes, and the Snow Load Test for butterfly dampers in UL-793.

While it may be tempting to choose a higher heat option than necessary “just to be safe”, doing so can add considerable and unnecessary cost to the job. For example, selecting HT Option III when HT Option II is adequate adds insulation and high temperature bearings. These items would be considered “overkill” and add unnecessary extra costs.

For additional information please refer to http://www.northernindustrialsupplycompany.com/products/industrialfan_blowers.html

Oleg Cthetchel
Industrial Process Engineer
airknife@cogeco.ca
Northern Fan Co.
http://northernindustrialsupplycompany.com/products/index.html
http://northernindustrialsupplycompany.com/products/industrialfan_blowers.html

High Temperature Exhaust Fan

airknife@cogeco.ca

high temperature fan,high temperature blower,high temperature ventilator,oven exhaust fan,oven exhaust ventilator,oven circulation fan,oven circulating fan

buffalofancom

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Industrial Extractor Fans

Industrial extractor fans come in a wide variety of shapes, sizes, and strengths so it can be difficult to choose the best one for your restaurant kitchen. There are roughly seven different sizes that are available from 315mm to 630mm which can be mounted in a few different ways. Many businesses prefer the axial style of fan as it can be used for a wide range of applications. This article will discuss these machines and hopefully make your choice of fan a bit easier.

One of the common drawbacks of industrial extractor fans is how loud they are. This can be such a problem that most restaurant managers choose to run them only when the amount of steam, smoke, and pollutants in the air reaches an intolerable level. However, there are some high end models that can run in a Quiet Mode that doesn’t make that much noise at all and even can be run all the time if you choose. You may even want to run the fan a bit after your staff has finished for the day in order to clear up any residual pollutants that may remain in the air.

If you are currently looking at the different options of industrial extractor fans you have available, you will have to decide whether you would like a model that uses ducts or one that uses filters. The former choice is the most efficient as it can take the polluted air directly out of your building and replace it with clean air. Your other option, the filtered models, do not do as well because they will recycle the same air within your building only they run it through a charcoal filter first to make it cleaner. While a ducted model is preferred in most situations, they can be a bit more on the expensive side. Not to mention, you may not have the space necessary to fit the ducts.

It is important that you find industrial extractor fans that have been built to last. Therefore, try to find a model that is built from steel as this is a durable metal that is sure to last. Also be on the lookout for one that is coated in corrosion proof paint and has steel wire guards as well for optimum protection. It is also a good idea to pay special attention to the kind of motor each model features. Try to find one that is lightweight, but works well and is built to last.

One final thing you will have to take into consideration is how you will install your fan. You will find that most axial industrial extractor fans may be installed in various ways such as:

– Mounted on the wall with special brackets

– Placed freestanding in the center of the room

– Hung from the ceiling with chains

– Inline with your ductwork

Additional information can be found at the Industrial Fan Blower company web site http://www.industrialfanblower.net/Index.htm

Oleg Tchechel
Developer of Industrial Air Make-Up Units
Industrial Fan Blower Co.
asap@buffalofan.com
http://www.industrialfanblower.net/cbd_products_std.htm
http://www.industrialfanblower.net/cbd_products_heavy.htm

Industrial Extractor Fans

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asap@buffalofan.com

industrialfanbl

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Industrial Ventilators for Ventilation

Industrial ventilation is of paramount importance to ensure the safety and well-being of employees. In industries where employees are subjected to dangerous chemicals, vapours and gasses on a daily basis, effective industrial ventilation can mean the difference between life and death. The basic concepts behind industrial ventilation are quite simple, but for it to be effective, the ventilation system needs to be installed by an experienced engineer.

Industrial Ventilation Methods

Industrial ventilation is a method of controlling employee exposure toxic chemicals, volatile airborne substances and flammable vapours by removing the contaminated air and replacing it with clean, fresh air. Used in a variety of different industries where poisonous vapours may be a problem, industrial ventilation is most often employed to remove welding and solvent vapours, oil mists and poisonous or volatile dust.

But, industrial ventilation may not always be necessary. True, it should be preferable for the continued health of your employees, but regulations suggest that industrial ventilation only becomes compulsory when:

•the levels of contaminants exceed regulated levels;
•the lower explosive limit of flammable vapours is exceeded; or
•when the oxygen concentration in an area drops below 19.5%.

Industrial ventilation should also be considered before respirators. Not only is the system easier to maintain, but, in the long run, is a much more cost effective method of air purity control.

Industrial Ventilator Options

There are a number of industrial ventilation options available depending on the circumstances of your industry’s circumstances. The most basic is indoor quality ventilation that aims to provide fresh air throughout a building as part of the existing ventilation system. This option is primarily used in offices but can be effective in small industries where the concentration of contaminants is low.

Easy to maintain and inexpensive to set up is dilution ventilation. This form of industrial ventilation uses large and powerful exhaust fans to extract contaminated air and to draw in clean air. It is very effective in clearing flammable vapours but is less effective for metal fumes or large concentrations of highly toxic materials. Depending on where the industry is located, the incoming air may require a lot of cooling or heating before it can be introduced into the industrial ventilation system, increasing the cost of using the system.

Dilution Ventilation Principles

Dilution ventilation uses the simple principles of displacement and dilution to function. Some of the contaminated air is removed and replaced with large amounts of fresh air. The concentration of the contamination is effectively lowered, making it safer for people to work in the area.

A more localised industrial ventilation system is local exhaust ventilation. This system captures the contaminations at the source and expels it before it has a chance to disperse into the air. For highly toxic contaminants or high concentrations, this industrial ventilation is probably one of the best. It does not require large amounts of fresh incoming air since the exhaust of contaminants is localised. This effective ventilation comes at a higher cost and more frequent maintenance, however.

Local Exhaust Ventilation

Local exhaust ventilation works like a vacuum cleaner forcing contaminated air to move from a high concentration to a low concentration. It is perhaps one of the most effective industrial ventilation systems because it removes the contaminants at the source before it has a chance to spread.

There are effective industrial ventilation systems available for any industry. Some are simple to use, like dilution ventilation, while others are specifically made for highly toxic environments, like local exhaust ventilation. Whatever the decision, as long as the industrial ventilation keeps your employees safe from the contaminations of the substances they work with, it is doing its job.

For additional information please refer to http://www.industrialblowerfan.com/projects.html

Susanna Terlitskaia
Industrial Ventilating Engineer
Industrial Blower Fans Company
nis@primus.ca
http://www.industrialblowerfan.com/air-cooling-unit.html
http://www.industrialblowerfan.com/roof-extractors.html

Industrial Air Ventilation

nis@primus.ca

industrialblowe

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Mixed Flow Inline Fans

Made by Canada Fans Co. high pressure MVA series mixed flow inline ventilators finally resolves the problem of pushing air through high resistance and long ventilation ducts.

Mixed Flow fans are an excellent choice for return air, supply, or general ventilation applications where low sound is critical. As compared to similarly sized tubular centrifugals and vane axials, a mixed flow fan will be 5-20 dB quieter! In addition, the mixed flow wheel is extremely efficient and will cut down on operating expenses.

Unique features of the MVA Mixed Flow Fans include:

– Universal Mounting System that allows the unit to be field rotated at the job site
– Compact design with standard slip-fit duct connections for ease of installation
– UL/CSA listing for electrical is available
– Continuously welded housing with a standard powder paint finish suitable for indoor or outdoor applications
– A complete three plane vibration test of all assembled fans prior to shipment

Mixed Flow Inline Fan: Model MVAB:

* Belt drive construction with motor out of the airstream
* Air Handling Quality bearings selected with a minimum life in excess of L(10) 50,000 hours at the maximum operating speed
* Performance capacities from 1,000 to 100,000 cfm (1,700 – 165,000 m3/hour) and pressures up to 8 in. wg. (2000 Pa)

Mixed Flow Inline Fan: Model MVAD:

* Direct drive construction eliminates belts, pulleys, and shaft bearing maintenance
* MVAD design is more compact for space critical application
* Partial wheel widths allow for wide performance capacities ranging from 500 to 105,000 cfm (900 – 170,000 m3/hour) and pressures up to 9 in. w.g. (2300PA)

Vaneaxial Fans

Another in-line fan for for air moving in round ducts by Canada Fans is a high pressure small vaneaxial fan finally resolves the problem of boosting air flow in long ventilation ducts of today’s large residential houses.

For a long time the efficient ventilation of remote rooms in the large houses could be done only with two independent air supply sources (like a furnace). Ventilating ductwork in contemporary large houses becomes so long and elaborated that even a high pressure furnace fan couldn’t generate enough static pressure to blow through the whole length of such a duct. The existing low pressure booster duct fans, even though compact enough to be installed in-line in the house ventilation ductwork, still do not provide enough booster pressure / airflow. The usual solution to this problem was installation of two independent furnaces with different air ducts, which is rather expensive option.

High Pressure Fans

A new high pressure (up to 1.5″ WG) small vaneaxial Series VA fan is an ideal booster fan for prolonged ducts. Unlike inline centrifugal ventilator, that also generates rather high pressure, the air comes out not from a peripheral outlet ring area, but distributes evenly across its outlet opening like in true axial blowers.

The other advantages of VA Series vaneaxial ventilators is their intrinsic spark-resistant construction because of all-aluminum construction; quiet operation of true vaneaxial design; lower energy consumption due to efficient wheel design.

Eight different sizes from 6″ DIA to 10″ DIA offer wide performance range for any ventilation duct design. Direct drive design ensures long live, maintenance-free operation. Explosion proof motors are available too, as well as sliding dampers, various mounting options, additional sound isolation.

For additional information please refer to Canada Fans Co. web site http://northernindustrialsupplycompany.com/index.html.

Oleg Cthetchel
Process Ventilation Engineer
Canada Fans Co.
http://northernindustrialsupplycompany.com/products/industrialfan_blowers.html
http://northernindustrialsupplycompany.com/products/ventilators.html

High Volume Inline Mixed Flow Fans

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fan@cogeco.ca

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Selecting an Industrial Fan

The air delivering capacity of axial flow fans ranges from 100 to 500,000 cubic feet per minute (3,000 to 15,000 cubic meters per minute). Impellers usually have blades with airfoil cross-sections.

Axial Fans

In an axial fan, the effective progress of the air is straight through the impeller at a constant distance from the axis. The primary component of blade force on the air is directed axially from inlet to outlet and thus provides the pressure rise by a process that may be called direct blade action.

The blade force necessarily has an additional component in the tangential direction, providing the reaction to the driving torque : this sets the air spinning about the axis independently of its forward motion.

As compared to curved sheet blades, aerofoils can apply greater force to the air, thereby increasing maximum pressure and can maintain better efficiency over a wider range of volumetric flow. Also by increasing the thickness & curvature of the inner sections, the blades can be made stiffer, this limits flutter and allows the impellers to be run at higher speeds.

Selection of a a right fan one should consider such factors like cost optimization, power rating & noise levels govern the selection of a fan suitable for a given application. Various combinations are possible to meet any given duty or operating requirements for best performance, lesser noise, power and cost characteristics.

Once the volume of airflow and the static pressure of the system are known, it is possible to specify a fan. The governing principle in fan selection is that any given fan can only deliver one flow at one pressure in a given system. To select a fan one must consider the following parameters:

– total airflow required

– total operating pressure

– fan installation space

The fan efficiency is defined as the ratio of air power (output) to shaft power requirement (input). An optimally designed fan impeller with improved aerodynamics requires less shaft input power for desired delivery of air volume with total pressure rise as per the system requirement. With reduced shaft power requirement, there is a commensurate reduction in energy consumption.

Thus the fan efficiency is directly contingent upon selection of fan and the operating point relevant to the system resistance.

The way fan impellers (blades or rotors) are designed, the amount of air they can move decreases as the pressure they are working against increases.

The airflow vs. pressure information for a particular fan is called the fan performance data. The performance of a fan depends on the size, shape & speed of the impeller. The fan performance data is essential for selecting fans as per the desired airflow and system pressure.

Most fans are tested using procedures specified by Air Movement and Control Association International Inc. (AMCA), Illinois, USA. The fan under test is mounted near the outlet of the test rig and air in-flow through the rig is varied by the movable gate assembly situated at the other end of the test rig.

The airflow through the rig is determined by measurement of the pressure differential and simultaneous readings are taken of the static pressure developed by the fan, air velocity at the exit side, power consumed by the fan driving motor etc.

Fan performance curves and data show how much pressure and airflow a given fan can produce at a given speed. This data is based on the system resistance (pressure) occurring away from the fan. Fan performance curves are developed by fan manufacturers based on the testing of a prototype fan fabricated based on the theoretical design.

The axial flow fans are widely used for providing the required airflow for heat & mass transfer operations in various industrial equipment and processes. These include cooling towers for air-conditioning & ventilation, humidifiers in textile mills, air-heat exchangers for various chemical processes, ventilation & exhaust as in mining industry etc. All the major industries use large number of axial flow fans for operations, such as :

– Power generation

– Petroleum refining & petrochemicals

– Cement industry

– Chemicals & pharmaceuticals production

– Fertilizer production

– Mining manufacturing

– Humidification in textile mills

– building Ventilation, etc..

For additional information please refer to Northern Industrial Co. web site http://northernindustrialsupplycompany.com/index.html

Oleg Cthetchel
Process Ventilation Engineer
Northern Industrial Co.
http://northernindustrialsupplycompany.com/products/industrialfan_blowers.html
http://northernindustrialsupplycompany.com/products/ventilators.html

Selection of Appropriate Axial Fan for Building Ventilation

fan vaneaxial tubeaxial blower ventilator duct inline high pressure industrial commercial exhaust booster boosting air

fan@cogeco.ca

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Axial Fans & Axial Ventilators

Canada Fans fans are the finest quality blowers available for efficient movement of corrosive, humid, or polluted air, gases, and fumes. These fire-retardant and corrosion-resistant plastic fans are specially designed and especially suited for hostile applications where coated metal blowers typically corrode. Canada Fans fans are proven thoughout the world and clearly recognized for superior quality, reliability, and efficiency.

Axial Flow Fans

– Power Generation Facilities

– Petroleum Refining & Petrochemicals

– Cement Industry

– Chemicals & Pharmaceuticals

– Fertilizer Production

– Mining Industries

– Institutional Ventilation, etc..

Fiberglass Reinforced Plastics (FRP) provide the desired non-corrosive quality to the fan blades, resulting the operation of fans even in the very aggressive environment. Lightweight FRP fans also ensure a low moment of inertia, minimum wear & stress on motor, bearing and drive system.

Hollow FRP blades reduce material & installation costs and possibility of damage to the fan & drive during sudden stops. Composite structural design can be tailor made by using glass fibres in various forms (woven mat & rovings) in right direction while moulding the impeller with resin thus imparting the desired mechanical strength by improving its structural stability and enhanced mechanical properties.

Aerofoil design of fan impellers ensures higher efficiency, lower noise levels & less power consumption. The aerodynamically designed impellers of fans, fabricated by composite material can be an excellent alternative to ensure enhanced efficiency & appropriate energy savings apart from a wide gamut of critical advantages.

The FRP fans offer certain critical advantages as mentioned hereunder:

– Optimal aerodynamic design of fan impellers to provide higher efficiency for any specific application.

– Reduction in overall weight of the fan, thereby extending the life of mechanical drive systems.

– Require lower drive motor rating and light duty bearing system.

– Low power consumption resulting in appreciable energy savings.

– FRP fans fabricated by compression moulding/resin transfer moulding technique would have uniform dimensions and consistent quality.

– Lower flow noise and mechanical noise levels compared to the conventional metallic fans.

– Longer life of fans due to improved mechanical strength.

The potential of FRP composite for various applications is very wide. In view of the crucial need for developing indigenous capability in composite technology the main advantage of FRP fans is their utilization and application of composite as an important performance material in various sectors and to improve upon the laboratory-industry linkages towards development & commercialisation.
Canada Fans Co. is a major supplier of plastic and fiberglass fans and blowers for industry applications where aggressive media must be moved. Plastic fans include polypropelene, PVC, PVDF, fire retardant and UV resistant PPs.

Some applications for Corrosion and Chemical Resistant Fans worth to mention here are:

* University, Medical Research, Defence Labs, Fume Hoods OEMs, Pharmaceutical Labs

* High Technology Semiconductors, PCBs, and Photonics

* Printed Circuit Board Industry

* Waste water and Sewage Treatment Plants

* Salt Air and High Humidity Environments

* Steel and Wire Manufacturing

* Stainless Steel and other Metal Production Facilities

* Chemical and Petrochemical Industries

* Jet Engine and Power Plant Turbine Manufacturing or Servicing

* Electroplating and Metal Finishing

* Scrubber OEMs and Designers

* Industrial Galvanizers

* Printing Press Service Shops

* Chromatography

* Food Processing

* Pulp and Paper Industry

Tough applications mean tough fans and blowers by Canada Fans Co. Canada Fans is a world wide distributor of industrial process ans OEM fans and blowers, as well as fan / blower components; including high pressure blowers, high temperature fans, spark resistant and explosion proof ventilators, tubeaxial and vaneaxial high pressure ventilators. Canada Fans Co. also does existing fans and blowers repairs, re-build, as well as dynamical wheels balancing.

Additional information can be found at the Canada Fans web site http://www.canadafans.com

Oleg Cthetchel
Air Process Systems Engineer
Canada Fans Co.
http://www.canadafans.com

FRP Axial Fans and Ventilators by Canada Fans

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fan@cogeco.ca

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Industrial Fans Uses and Applications

Fans have helped to create safer and more pleasant internal environments for hundreds of years. The invention of mechanical fans is found in the industrial revolution and the first commercially viable electric fans were made available to the US public early in the 1930’s.

Fan Manufacturing and Ventilation Solutions

Today the technology behind fan manufacturing and ventilation solutions have sky-rocketed to create fans for virtually every use from cooling devices in a server room; to ventilation in a manufacturing plant; to keeping a bathroom clear of damp air.

Generally speaking, fans and their accessories can be divided into 3 main usage categories: domestic use, industrial use and commercial use.

Industrial Fans

Industrial Fans will often have a very robust requirement and it is essential to involve experienced engineers with the installation of such ventilation. Other than just determining whether the fans will be required for air supply or for exhaust functions (i.e.: as an extractor fan) the engineer or installation technician will need to be keenly aware of both the working temperatures of the units as well as any thermal protection qualities of its associated housing or frame.

Some industrial fans will come with controllable speeds which can be very handy in a changeable internal environment, especially with regards to saving on ventilation costs at times when the air regulation needs of an area are reduced. Special features such as built in monitoring and systems integration come in handy when working in a potentially hazardous environment for example when chemicals or volatile substances are involved. Generally speaking, fire resistance and corrosion resistance are both ‘plus’ features for any industrial ventilation setup. Above the ‘plus’ one will need to consider the health and safety requirements of your region such as vibration or noise control and air quality regulations related to worker health.

Commercial Fans

Commercial Fans would not have as robust a requirement but the overall integration of fans into the building structure and management system is key to efficiency. Automatic ventilation in refrigeration units or in rooms that will typically contain many people at the same time will keep areas safe and comfortable. Operational areas such as server rooms (also known as data rooms) and elevators will need to provide adequate ventilation, usually in the form of extractor fans, to remove excess heat generated by the operating machinery which often runs continuously. Commercial ventilation also acts as a barrier to unwanted external influences such as insects, pollution and natural allergens.

Domestic Fans

Lastly domestic fans find their main purpose in providing less costly air quality solutions. There are two ways to cut costs with a domestic ventilation solution. You can invest in a ‘cheap and cheerful’ unit from the beginning resulting in a smaller initial cost or you can install a slightly more costly fan and ducting system with operational features that help you save on heating and ventilation costs in the long run. There are a wide variety of low energy extractor fans and ventilation units are now available for kitchens, washrooms and living rooms. In addition heat recovery units now help you to use the heat from stale air that is being extracted to warm-up fresh air that is being pulled in by your system.

Additional information can be found at the Industrial High Pressure Blower Company web site http://www.highpressureblower.net/pressureblower.html

Alex Todorovo
Industrial Mechanical Process Engineer
High Pressure Blower Co.
alex.todorov@canadablower.com
http://www.highpressureblower.net/MixFlowFans.html
http://www.highpressureblower.net/rfq.html

Fans and Ventilation

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Commercial Extractor Fans

Today there are a wide range of commercial extractor fans available on the market to cover just about every application imaginable; from large commercial applications, such as restaurant kitchen extractor systems, to quiet airflow systems that are virtually silent in operation.

While a commercial kitchen extraction system, commonly made in stainless steel can cost several thousand pounds to buy and install, a large vent-axia through wall extractor fan may be fine for a small hot food business such as a shop making toasted bacon sandwiches.

The new quiet airflow extraction systems are proving popular as they have a high airflow, yet can barely be heard running. This helps keep environmental noise down, and this is often important in an office workplace.

Commercial Inline Fans

Commercial in-line fans are available that sit above the ceiling, often some distance from the room they are actually extracting the air from. They are connected to vents in the ceiling by ducting, which then connects to the inline fan, and then expels the air through more ducting to a grill in an outside wall.

This type of fan has to be used in certain “classes” of environment by law, whereby no electrically powered unit can be placed within a certain distance of damp areas, such as shower rooms as an example.

When buying a commercial extractor fan, you will have to take more into consideration than when purchasing a domestic extractor fan. The reason for this is that whilst a domestic fan may be cheap to buy and install, and can be replaced at a low cost if it breaks, the same cannot be said of a commercial extraction system.

Large Commercial Extractor Fan Installations

Most large commercial extractor fan installations will cost several thousand to buy, and will need professional installation. So given the investment you may make in one, you need to be buying with a reputable supplier, as you may be installing it in an environment where you may have to stop work if the extractor fan system breaks down, such as in a commercial kitchen.

If this happens, you need to know that someone can come out and fix your extractor fan very fast, as if you have to close your kitchen down, you will be losing money until it is fixed. So you need to do some research about the company you are buying your fan from, and ensure that they can provide a fast call out, and that they carry sufficient spare parts.

Additional information can be found at the Industrial High Pressure Blower Company web site http://www.highpressureblower.net/OEMFans.html

Alex Todorovo
Industrial Mechanical Process Engineer
High Pressure Blower Co.
alex.todorov@canadablower.com
http://www.highpressureblower.net/canadianbloweraxial.html
http://www.highpressureblower.net/MakeUpAirFans.html

Commercial Fan

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